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Selection guide for Bolong probe and tool setter
Precision Measurement Equipment Maintenance Technical Data Series
Document Version: V1.0
Applicable Brand: Blum Novotet
Reference Manual: Blum Novotet Product Technical Manual
Compilation Unit: Technical Department of Ningbo Jiangce Technology Co., Ltd.
Release Date: June 20, 2026
1. Introduction
Blum Novotett is a German manufacturer of precision measurement technology, founded in the 1960s with approximately 700 employees worldwide. Its headquarters are located in Gr ü nkraut, Baden-W ü rttemberg, Germany. Bolong’s core technology route in the field of CNC machine tool measurement is different from traditional solutions – all of its products are based on optoelectronic measurement mechanisms, using optical signal generation instead of mechanical contact triggering to achieve zero wear measurement accuracy.
Bolong’s product line covers workpiece probes, contact type tool presetters, laser tool presetters, and tool adaptive monitoring systems, among whichshark360 ™ Patent measurement institutions, DIGILOG analog signal analysis technology, and TMAC tool adaptive monitoring are the three core technological features.
This guide aims to systematically review the technical parameters and selection logic of the Bolong Blum Novotest product line.
2、 Bolong Core Technology System
2.1 Optoelectronic measuring mechanism
All of Bolong’s touch sensitive products adopt a photoelectric measuring mechanism, which is different from traditional kinematic resistance or piezoelectric solutions:
Working principle: When the measuring needle is deflected by force, the optical path between the internal light source and the photodetector undergoes a quantifiable change, and the sensor directly converts it into an electrical trigger signal.. Not dependent on mechanical contacts or piezoelectric effects.
- No mechanical contact– There is no contact wear, theoreticallyinfinite mechanical life
- Consistent triggering force in all directions– Perfect rotational symmetry, no need to choose the preferred touch direction
- Extremely high touch speed– contactless bounce, allowing for higher touch speeds
- Protection level IP68– Reliable operation in cutting fluid environment
2.2 DIGILOG Analog Signal Analysis
DIGILOG is Bolong’s patented analog signal analysis technology, applied to TC63-DIGILOG workpiece probe and LC50-DIGILOG laser tool alignment system:
- Collecting thousands of measurements per second (continuous analog sampling, non single point triggering)
- Surface roughness can be measured inside the machining center
- Simulate signal analysis for all cutting edges of the tool (laser version)
- Reduce measurement time by up to 60%
- Support contour scanning and concentricity monitoring
2.3 shark360 ™ Patent agency
Shark360 is a patented measuring mechanism used by Polon in modular probes such as TC53/TC63, which utilizes an improved planar gear in conjunction with photoelectric signal generation
- A new benchmark for accuracy and reliability
- Wear free photoelectric trigger
- Modular design, capable of adding extension sections and lateral branch measuring rods
- Support pull and twist measurement
2.4 TMAC Tool Adaptive Monitoring
TMAC (Tool Monitoring Adaptive Control) is Bolong’s tool adaptive monitoring system:
- Real time monitoring of spindle power, comparing with preset limit values
- Tool breakage monitoring (power increase recognition)
- Monitoring of tool wear and defects
- Adaptive control can save 20%~60% of cycle time
- Up to 4 monitoring channels+coolant status+pressure
3、 Product line and selection guide for workpiece probes
3.1 TC50/TC52- Compact Workpiece Probe
Technical positioning: TC50 and TC52 are compact high-speed workpiece probes from Bolong, suitable for small and medium-sized machining centers.. TC52 is designed specifically for smaller machine tools (Ø 40mm), occupying less space in the tool magazine. All adopt photoelectric omnidirectional measuring mechanism.
Detailed explanation of photoelectric triggering principle:
The photoelectric triggering mechanism of TC50/TC52 consists of a built-in light source (LED), a photodetector, a precision spring mechanism, and a shading component. In a free state, light travels along a specific path to reach the photodetector to maintain a stable signal. When the measuring needle touches the workpiece from any direction, the deflection of the measuring needle drives the light shielding component to move and change the light flux of the optical path. The photodetector detects the change in light intensity and immediately converts the optical signal into an electrical trigger signal and transmits it to the receiver.
Core advantages: zero wear (no mechanical contacts), perfect rotational symmetry (consistent triggering force in any direction of 360 °), high-speed touch measurement (no contact bounce, TC50 up to 3000 mm/min).
Core Parameters:
| Parameter item | TC50 | TC52 |
|---|---|---|
| trigger method | Optoelectronic (zero wear) | Optoelectronic (zero wear) |
| Overall dimensions | Ø 63 mm | Ø 40 mm |
| Repetitive accuracy (2 σ) | 0.3 µm | 0.3 µm |
| Maximum touch speed | 3000 mm/min | 2000 mm/min |
| measurement direction | 360 ° in all directions (± X, ± Y, – Z) | 360 ° in all directions |
| transmission method | Infrared Optics | Infrared Optics |
| protection level | IP68 | IP68 |
| battery | LS14500（AA, 3.6 V）×2 | LS14250（½ AA, 3.6 V）×2 |
| maximum acceleration | 50 m/s² | 200 m/s² |
| Knife handle interface | BTH 50 | BTH 25 |
| Applicable machine tools | Small and medium-sized machining centers | Small machining center |
Technical Features:
- The photoelectric triggering mechanism has complete rotational symmetry
- No need to limit touch speed
- Compensatable machine temperature drift
Applicable scenarios and selection suggestions:
- Workpiece alignment and dimension measurement for small and medium-sized three-axis vertical machining centers
- Batch production with fast measurement and high cycle requirements for production lines
- The processing area has a clear optical line of sight, suitable for infrared transmission
- TC52 is suitable for micro machining centers or applications that are sensitive to tool magazine space
3.2 TC60/TC62- Universal Workpiece Probe
Technical positioning: TC60 and TC62 are universal high-speed workpiece probes from Bolong, suitable for small and medium-sized machining centers.. Like TC50/TC52, it adopts an optoelectronic omnidirectional measurement mechanism and uses radio transmission (BRC), which is not limited by optical line of sight.
Core Parameters:
| Parameter item | TC60 | TC62 |
|---|---|---|
| trigger method | Optoelectronic (zero wear) | Optoelectronic (zero wear) |
| Overall dimensions | Ø 63 mm | Ø 40 mm |
| Repetitive accuracy (2 σ) | 0.3 µm | 0.3 µm |
| Maximum touch speed | 3000 mm/min | 2000 mm/min |
| transmission method | Radio (BRC) | Radio (BRC) |
| protection level | IP68 | IP68 |
| Applicable machine tools | Medium sized vertical/horizontal machining center | Small machining center |
Selection suggestions:
- Medium sized vertical/horizontal machining center
- Measurement of large workpieces
- Continuous production requiring longer standby time
- In the processing area, there are situations where there is obstruction and the infrared line of sight cannot be guaranteed
3.3 TC53/TC63- Modular probes (shark360) ™）
Technical positioning: TC53 and TC63 are equipped with Shark360 by Polon ™ Modular probes for patent measurement institutions. Compared to the TC50/TC60 series, the shark360 mechanism has further improved in accuracy and reliability. Modular design supports extension sections and lateral branch measuring rods, adapting to special measurement tasks.
shark360 ™ Patent Institution Technical Description:
The core of the shark360 measuring mechanism is an improved planar gear coupling structure, which is combined with an optoelectronic signal generation system
- Planar gear transmission– When the measuring needle is subjected to force deflection, it drives the active planar gear plate to rotate, and transmits the rotational motion to the optical encoding element through meshing with the driven gear plate.. The special tooth profile of the planar gear ensures zero backlash transmission, ensuring precise transmission of small displacements.
- Optoelectronic signal generation– The optical encoder coupled with the planar gear converts mechanical displacement into optical signal changes, and the photodetector monitors and generates trigger signals in real time.. Due to the symmetrical structure of the planar gear, the deflection of the measuring needle in any direction can be detected with equal precision.
- Technical Advantages– Compared to standard optoelectronic mechanisms, shark360 provides higher directional consistency and repeatability accuracy; Support pull-out and torsional measurement; Allow the installation of extension sections and lateral branch measuring rods; Reliable signals can also be ensured under the influence of cutting fluid.
Core Parameters:
| Parameter item | TC53 (infrared)/TC63 (radio) |
|---|---|
| Measurement institution | shark360 ™ (Flat gear+photoelectric signal generation) |
| trigger method | Optoelectronic (zero wear) |
| Overall dimensions | Ø 63 mm |
| Repetitive accuracy (2 σ) | 0.4 µm |
| Maximum touch speed | 2000 mm/min |
| modular | Extension section and lateral branch measuring rod can be added |
| measurement direction | ± X, ± Y, ± Z (supports pulling and twisting) |
| protection level | IP68 |
Application scenario description:
- Large scale automated production line: Online measurement of automotive transmission housing, engine cylinder block, etc., with no performance degradation after long-term continuous operation
- Deep cavity feature measurement: By installing an extension section (up to 100 mm or more), internal features such as valve body deep holes and deep cavity grooves can be measured.
- Lateral feature measurement: Use a lateral branch measuring rod to measure the aperture and position of the inner cavity sidewall
- Pulling measurement: Pulling measurement is performed in the Z+direction, suitable for special structures such as hook grooves and internal ring grooves
- Precision critical applications: Aerospace structural components, hydraulic valve bodies, and other applications that require extremely high precision and stability
Selection suggestions:
- Large scale production line
- Measurement tasks that require special measuring rod configurations (such as deep cavities, inclined holes, lateral features, etc.)
- Applications that require high precision and stability
- In situations where pull-out or torsional measurement capabilities are required
3.4 TC63-DIGILOG/TC64-DIGILOG – Analog Signal Touch Probe
Technical positioning: TC63-DIGILOG is a touch probe equipped with DIGILOG technology by Bolong, which can directly measure surface roughness and quickly scan complex workpiece contours in the machining center.. Adopting the shark360 DIGILOG measurement mechanism, it integrates high-speed digital measurement and analog scanning.
Core Parameters:
| Parameter item | numerical value |
|---|---|
| technology | DIGILOG analog signal analysis+shark360 measurement mechanism |
| function | Surface roughness measurement, contour scanning, workpiece position measurement |
| Measurement Mode | Digital measurement (high-precision single point touch measurement)+analog scanning (continuous contour acquisition) |
| measurement frequency | Thousands of measurements per second |
| transmission method | Radio (BRC) |
| protection level | IP68 |
| Applicable machine tools | Milling, turning, and grinding machine tools |
Technical Features:
- Continuous sampling of workpiece surface in simulated scanning mode, rather than discrete single point triggering
- Surface roughness parameters (Ra, Rz, Rq, Rt, Rmax, etc.) can be measured on the machine
- Realize rapid good product judgment by comparing with standard parts
- Collaborate with BCS 3.0 software to visualize and evaluate measurement data
- Modular design (TC63-DIGILOG) with expandable sections
Selection suggestions:
- Precision machining that requires measuring surface roughness on the machine
- Fast scanning measurement of complex workpiece contours
- Continuous measurement in turning and grinding processes
- Precision parts that require both dimensional accuracy and surface quality
3.5 TC76- Large Workpiece Probe
Technical positioning: TC76 is a compact workpiece measuring head designed by Bolong for large machining centers, integrating shark360 patented measuring mechanism.. Despite its compact size (Ø 25 mm), TC76 has dual functions for workpiece measurement and tool measurement, allowing for both pull-out and torsional measurements through lateral branching of the measuring rod.
Core Parameters:
| Parameter item | numerical value |
|---|---|
| Measurement institution | shark360 ™ (Patent flat gear+photoelectric signal generation) |
| Overall dimensions | Ø 25 mm |
| length | 40mm (excluding measuring rod and handle connection mechanism) |
| Repetitive accuracy (2 σ) | 0.4 µm |
| Maximum touch speed | 2000 mm/min |
| transmission method | cable connection |
| protection level | IP68 |
| Applicable machine tools | Car milling and grinding composite machining center, compact machine tool |
Technical Features:
- Compact design (Ø 25 mm) suitable for space constrained machine tools
- External and torsional measurements are achieved through lateral branching measuring rods
- Measuring tools through a cubic measuring rod (integrated measuring head and tool setter)
- Optional protective cover for pneumatic operation
Selection suggestions:
- Car milling composite machining center
- Grinding machining center
- Compact 5-axis machining center
- Small machine tools that require both workpiece measurement and tool measurement simultaneously
4、 Product Line and Selection Guide for Knife Alignment Instrument
4.1 Z Series – Compact Tool Measurement System
Technical positioning: The Z series is Bolong’s compact contact tool measurement system, which adopts a photoelectric linear guide mechanism.. Function coverage includes tool length measurement, tool breakage monitoring, and temperature compensation. The Z-Nano series is suitable for measuring extremely small cutting tools, while Z-Pico is designed specifically for microfabrication.
Series models:
| Model | explanation |
|---|---|
| Z-Nano | Compact, capable of measuring extremely small cutting tools, cable connections |
| Z-Nano IR | Compact, infrared wireless transmission, can be loaded into a knife magazine |
| Z-Nano RC | Compact, wireless transmission, can be loaded into a tool magazine |
| Z-Pico | Extremely compact, suitable for microfabrication scenarios |
Technical Features:
- Wear free photoelectric linear guide mechanism, precise measurement in the Z-axis direction
- Compact and sturdy design, suitable for harsh cutting environments
- Infrared and wireless versions can be loaded into the tool magazine and used by the spindle clamp
- A receiver can continuously control up to 6 radio systems
- Z-Pico is designed specifically for micro diameter cutting tools, suitable for tools below Ø 0.5 mm
Selection suggestions:
- The demand for cutting tools in small machining centers
- Length measurement of micro diameter cutting tools (less than Ø 3 mm)
- Precision machining requiring temperature compensation function
- Compact tool measurement scheme in automated production lines
4.2 ZX Speed Series – Universal 3D Tool Probe
Technical positioning: ZX Speed is Bolong’s high-precision 3D tool measuring head, which can simultaneously measure tool length, radius, and damage detection.. The repeatability accuracy is as high as0.4 µ m (2 σ). Adopting photoelectric signal generation technology, zero wear ensures long service life.
Core Parameters:
| Parameter item | numerical value |
|---|---|
| Repetitive accuracy (2 σ) | 0.4 µm |
| Minimum measurable tool | Ø 1 mm |
| Measurement institution | Optoelectronic signal generation (zero wear) |
| protection level | IP68 |
| blow cleaning | Optional blowing nozzle |
| transmission method | Cable/Infrared (IR)/Radio (RC) |
| height | 63.5 mm (cable)/86 mm (wireless) |
| Transmission model | suffix | explanation |
|---|---|---|
| ZX-Speed | nothing | cable connection |
| ZX-Speed IR | IR | Infrared wireless transmission |
| ZX-Speed RC | RC | Wireless transmission |
System configuration capability:
- Up to 6 radio systems per receiver (used sequentially)
- DUO mode: 1 receiver controls 2 infrared systems
- TWIN mode: Two wireless systems are used simultaneously on the same machine tool
Selection suggestions:
- Machining centers with measurement requirements for both tool length and radius
- Precision machining (with a repeatability of 0.4 µ m and a tolerance of IT5 or higher)
- Automated production line equipped with automatic tool changing tool magazine
- Testing requirements for micro diameter cutting tools (Ø 1 mm)
4.3 LC50-DIGILOG – Laser Measurement System
Technical positioning: LC50-DIGILOG is Bolong’s laser tool setter, equipped with DIGILOG analog signal analysis technology.. Unlike traditional laser tool presetters that rely on single point triggering for measurement, DIGILOG technology simulates signal analysis for all cutting edges of the tool, achieving a more comprehensive and rapid tool condition assessment. Supports multiple system lengths (150 mm to 500 mm) to adapt to different sizes of machine tools.
Core Parameters:
| Parameter item | numerical value |
|---|---|
| technology | DIGILOG Analog Signal Analysis |
| measurement method | All blades are simulated and analyzed one by one |
| measure time | Up to 60% shorter than traditional methods |
| System length* | 150 / 200 / 260 / 300 / 400 / 500 mm |
| Maximum measurable tool diameter** | 36/120/314/498 mm (corresponding to system length) |
| Minimum measurable tool diameter*** | 5~37 µ m (depending on installation conditions) |
| Repetitive accuracy*** | 0.2~0.5 µ m 2 σ (depending on system length) |
| function | Tool length/diameter measurement, concentricity monitoring, tool breakage detection, single blade monitoring |
|*400 mm and 500 mm are extension lengthsVertical/horizontal installation *Repetition accuracy is related to system length, with a 400 mm system of approximately 0.9 µ m
DIGILOG Analog Signal Analysis Explanation:
The core technology of LC50-DIGILOG lies in the continuous simulation sampling mechanism, which is different from the single point cutoff threshold judgment of traditional laser cutting instruments
- Analysis of Continuous Beam Interruption– When the tool rotates through the laser beam, the intensity change is continuously measured at a sampling rate of thousands of times per second.. Each blade produces a complete curve of light intensity variation as it passes through.
- Single blade independent analysis– Analyze the interception curve of each blade separately, extract the length and radius data of each blade, and detect single blade wear or damage..
- Dynamic speed adaptation– Automatically adjust measurement strategy based on the rated speed of the tool: high-speed tools obtain denser sampling points, and low-speed tools automatically extend the measurement window..
- Concentricity Monitoring– By comparing the differences in the position of the cutting edge interruption curves, the concentricity deviation is calculated to detect spindle runout or tool holder clamping issues..
- MicroTool mode – a dedicated measurement mode for extremely small tools (as small as 5 µ m), optimizing laser focus and sampling strategies.
Application scenario description:
- High precision mold processing: Frequent measurement of tool status to ensure mold surface quality, DIGILOG single blade analysis can detect tool abnormalities in advance
- Automated unmanned production line: Closed workflow combined with TMAC achieves complete unmanned adaptive processing
- Micro diameter tool machining: Micro Tool mode enables reliable measurement of micro diameter tools below Ø 0.1 mm
- Multi blade complex cutting tools: Independent detection of each blade status for corn milling cutters, thread milling cutters, step drills, etc.
- Spindle Health Monitoring: Regularly evaluate spindle runout through concentricity monitoring to achieve preventive maintenance
Selection suggestions:
- Pre adjustment of high-precision machining tools
- Complex cutting tools that require detection of the status of each blade
- Fully enclosed processing unit of automated production line
- Spindle accuracy detection and temperature drift compensation
4.4 LC Vision – Visual Laser Measurement System
Technical positioning: LC Vision is a laser measurement system based on vision technology by Bolong, which introduces image recognition on the basis of laser measurement and is suitable for more complex tool contour measurement requirements. LC Vision software provides innovative visualization and analysis functions for DIGILOG laser measurement systems. The basic version includes diagnostic views and license managers, and Advanced Technology Cycles can be activated through licenses
- 3D ToolControl– Display the current status of new and old tools, evaluate the overall size of the tools, and automatically correct the tool table
- SpindleControl– Define stability standards and measure the process of spindle thermal stability state changes
- OscillationControl– Vibration Control Analysis
5、 Transmission system and receiver
The transmission system of Bolong is divided into two categories: infrared optical transmission and wireless transmission. The configuration between the receiver and the measurement system directly affects the reliability and flexibility of the system.
5.1 List of Receiver Models
| Receiver | transmission method | explanation |
|---|---|---|
| IC56 | infrared | Infrared optical receiver, suitable for infrared probes such as TC50/TC52 |
| IC57 | infrared | Enhanced infrared receiver, compact structure, can be installed near the spindle head |
| IC58 | infrared | Infrared optical receiver, suitable for various infrared measurement systems |
| RC66 | radio | Wireless receiver, suitable for wireless probes such as TC60/TC62/TC63 and ZX Speed RC |
5.2 IC57 Enhanced Infrared Receiver
IC57 is an infrared receiver designed by Bolong specifically for compact installation space, which can be directly installed near the spindle head
- Extremely small external dimensions, can be integrated into the limited space of the spindle head
- High sensitivity optical receiving unit, suitable for short-range infrared communication
- Suitable for infrared probe systems such as TC50/TC52/TC53
5.3 RC66 Radio Receiver
RC66 is a universal radio receiver of Polon, using BRC (Blum Radio Communication) radio transmission technology:
- Suitable for various series of wireless probes (TC60/TC62/TC63/TC63-DIGILOG, etc.)
- Not limited by optical line of sight, suitable for situations with cutting fluid obstruction or complex machine tool structures
- Wide signal coverage, stable and reliable transmission
5.4 System Configuration Mode
Bolong’s infrared and wireless transmission system supports multiple configuration modes:
Sequential mode: A single RC66 receiver can control up to 6 radio systems (used sequentially), suitable for situations where there are multiple probes in the tool magazine, and the system automatically recognizes the currently activated probe..
DUO mode (dual infrared system): 1 infrared receiver controls 2 infrared systems, and two probes share the same receiver. The system automatically distinguishes through coding and is suitable for scenarios that require two different probe configurations (such as workpiece probe+tool probe).
TWIN mode (dual radio working simultaneously): Two radio systems on the same machine tool can operate independently without interfering with each other.. Suitable for situations where both workpiece measurement and tool measurement need to be performed simultaneously in large machining centers, significantly reducing auxiliary time.
5.5 Selection Suggestions
- Infrared vs Wireless: Infrared transmission speed is fast, but requires optical line of sight; Radio is not limited by line of sight and is suitable for complex machine tool environments. Infrared is recommended for small and medium-sized vertical machining centers, while radio is recommended for large machining centers and complex machine tools.
- DUO mode applicable: One machine tool needs to be equipped with two infrared probes, and the measurement tasks are not carried out simultaneously..
- Applicable occasions of TWIN mode: Large machining centers require simultaneous measurement of workpieces and tool alignment, or five axis machine tools require multi probe collaborative work..
6、 Other measurement systems
6.1 BG60/BG61- Aperture Gauge
Technical positioning: BG60 and BG61 are Bolong’s online aperture measurement systems, which can directly complete aperture measurement in the machining center without the need to unload the workpiece and move it to the coordinate measuring machine.. Especially suitable for aperture quality control in high cycle automated production lines.
Technical Features:
- Wireless transmission method, which sends real-time measurement data to the receiver through radio
- High precision measurement sensor with 12 bit/0.15 µ m resolution
- BG60 is equipped with one measuring element, suitable for measuring a single diameter
- BG61 can be configured with up to 8 measuring elements, which can simultaneously measure multiple diameters or complex inner hole contours
- After determining the compensation value in the initial setting, high-precision closed-loop process control can be achieved
Core Parameters:
| Parameter item | BG60 | BG61 |
|---|---|---|
| Overall dimensions | Ø 63 mm | Ø 63 mm |
| transmission method | radio | radio |
| Quantity of measuring components | 1 | Up to 8 |
| resolution | 12 bit / 0.15 µm | 12 bit / 0.15 µm |
| Applicable scenarios | Single aperture measurement | Multi step hole/contour measurement |
Applicable scenarios:
- Measurement of inner diameter of engine cylinder block and bore
- Quality control of valve body and compressor shell aperture
- Online detection of aperture for automotive components such as steering knuckles
- Aperture closed-loop compensation in high-speed automated production lines
6.2 KinematicsPerfect – Sports School Standards
Technical positioning: KinematicsPerfect is Bolong’s machine tool motion calibration software system, used to detect and compensate for five axis machine tool rotation axis errors.. By automatically measuring and correcting the kinematic parameters of the rotating axis, the geometric accuracy of the machine tool can be restored.
Technical principle: Install calibration balls on the machine tool worktable, use measuring heads to touch preset measurement points from different directions, and record the spatial deviation of each axis in different postures.. The software analyzes and calculates the kinematic errors (position, angle, and straightness deviation) of the rotating axis, and automatically updates the kinematic parameter table to compensate for spatial errors.
Core Features:
- Quickly check the alignment and positioning accuracy of the rotating shaft
- Detect the mechanical geometric deviation of the rotating shaft (including bearing damage)
- Identify machine problems caused by incorrect settings, collisions, or wear and tear
- Verify the positive results of the sports school (with/without automatic calibration comparison)
- Suitable for new machine tool acceptance, regular maintenance, and fault diagnosis
Applicable scenarios:
- Regular precision testing and calibration of five axis machining centers
- Verification of accuracy recovery after collision
- Calibration of kinematic parameters after installation of new machine tools
- Confirmation of machine tool status before mass production
6.3 AutoComp – Automatic Compensation System
Technical positioning: Automatic error compensation system, combined with measurement cycle to achieve closed-loop error compensation in the machining process.. Automatically adjust the tool compensation table based on the actual measurement results of the workpiece.
Working principle: Processing → Workpiece measurement → Calculation of compensation value → Updating tool compensation table → Closed loop
Core Features:
- Automatically adjust tool wear compensation based on current workpiece measurement data
- Set warning limits and tolerance limits, automatically change tools or send prompts when exceeding the tolerance
- Run directly on Windows CNC system without the need for a separate PC
- Measurement data can be exported to MS Excel for statistical analysis
6.4 FormControl X – Contour/Shape Measurement Software
Technical positioning: FormControl X is Bolong’s measurement and automation software used for automated quality control of workpieces in machining centers.. Support measurement, evaluation, and closed-loop machining control of complex contours and standard geometric elements. Based on PC client server architecture, supporting statistical process control (SPC) automation.
6.5 TC63-RG/TC76-RG – Surface roughness measurement system
Technical positioning: TC63-RG and TC76-RG are Bolong’s modular surface roughness measurement systems, equipped with shark360 DIGILOG technology, which can directly measure the surface roughness of workpieces in machining centers.. Automatically calculate Ra, Rz, Rq, Rt, Rmax, and Wt parameters, and evaluate them in conjunction with RG 3.0 software.
7、 Selection Decision Reference
7.1 Selection by Machine Tool Type
| Machine tool type | Recommended workpiece probe | Recommended tool setter | Selection criteria |
|---|---|---|---|
| Small three-axis vertical additive | TC50 / TC52 | Z-Nano / ZX-Speed | Compact, suitable for small knife storage |
| Medium sized machining center | TC60 / TC62 / TC63 | ZX-Speed / LC50-DIGILOG | Universal type, with comprehensive functions |
| Five axis/large machining center | TC63 / TC76 | ZX-Speed RC / LC50-DIGILOG | Modular or large-scale structure |
| Precision mold processing | TC63-DIGILOG | LC50-DIGILOG | DIGILOG Analog Signal Analysis |
| Large scale automated production line | TC53 / TC63 + TMAC | ZX-Speed + LC50-DIGILOG | Modularization+tool monitoring |
| micro-machining | TC52 | Z-Pico | Micro machine tools, extremely small cutting tools |
| Car milling composite processing | TC76 | LC50-DIGILOG | Compact+Dual Function |
| Grinding processing | TC63-DIGILOG / TC76 | LC50-DIGILOG | On machine roughness measurement+laser |
7.2 Selection according to technical requirements
| Requirements | Recommended Solution | reason |
|---|---|---|
| Zero wear and tear, long lifespan | Any Bolong product | All series of photoelectric mechanisms, without mechanical contacts |
| Extremely high precision in tool alignment | ZX-Speed（0.4 µm） | Top precision in contact type tool setter |
| Rapid mass production | TC50/TC60 + LC50-DIGILOG | High speed measurement+laser DIGILOG reduces 60% of time |
| Unmanned automatic operation | TC63 + TMAC + LC50-DIGILOG | Closed loop adaptive machining |
| Surface roughness measurement on the machine | TC63-DIGILOG | The only system that can measure roughness on the machine |
| Each blade of the cutting tool is independently inspected | LC50-DIGILOG | DIGILOG analyzes all blades one by one |
| Deep cavity/oblique hole measurement | TC53/TC63+extension segment | Modular design, flexible configuration of measuring rods |
| Dual probes working simultaneously | Wireless probe+TWIN mode | Two systems running independently simultaneously |
| Sports School Standards | KinematicsPerfect | Five axis rotation axis automatic detection and compensation |
| Aperture closed-loop control | BG61 + AutoComp | Multiple measuring elements+automatic compensation |
7.3 Recommended Combination Plan
Economic combination (small three-axis vertical additive):
- Workpiece measurement: TC50 infrared
- Knife alignment system: ZX Speed cable
Standard combination (universal machining center):
- Workpiece measurement: TC53 infrared+shark360 ™
- Knife alignment system: ZX Speed IR or LC50-DIGILOG
High end combination (five axis/automated production line):
- Workpiece measurement: TC63 RC (wireless)+TMAC
- Tool alignment system: LC50-DIGILOG+ZX Speed RC
- Accuracy guarantee: KinematicsPerfect+AutoComp
Precision mold processing combination:
- Workpiece measurement: TC63-DIGILOG (DIGILOG simulated scan)
- Tool alignment system: LC50-DIGILOG (DIGILOG laser per blade analysis)
- Software: LC-VISION (3D ToolControl+SpindleControl)
Large scale production line combination:
- Workpiece measurement: TC53 (infrared)+TMAC (adaptive monitoring)
- Tool alignment system: LC50-DIGILOG
- Aperture detection: BG61 (multiple measurement points)
- Transmission configuration: RC66 receiver+TWIN mode
Document version: V1.0
Applicable brand: Blum Novotet
Reference manual: Blum Novotet product technical manual
Compilation unit: Technical Department of Ningbo Jiangce Technology Co., Ltd.
Technical support: Ningbo Jiangce Technology Co., Ltd.
Copyright statement: This document is prepared by the Technical Department of Ningbo Jiangce Technology Co., Ltd. and is only used for technical exchange and training purposes..The Blum Novotet and related product names referenced in this document are registered trademarks of Blum Novotet Corporation. All technical parameters are subject to the official product manual of Bolong.
Related Reading
- <a href=" https://jcetech.cn/scene-config-nav/ CNC machine internal measurement configuration scheme: Processing scenario x brand– View all brand recommended schemes by processing scenario
- <a href=" https://jcetech.cn/selection-guide-for-renishaw-probes-and-tool-setters/ Renishaw probe and tool setter selection guide
- <a href=" https://jcetech.cn/selection-guide-for-marposs-probes-and-tool-setters/ Selection Guide for Marposs Probe and Alignment Instrument
- <a href=" https://jcetech.cn/selection-guide-for-jcetech-probes-and-tool-setters/ Selection Guide for Measuring Heads and Tool Alignment Instruments of Jiangce Technology
Contact JCE Industrial Technology
JCE Industrial Technology specializes in CNC probe and tool setter repair, calibration, and technical support for all major brands including Renishaw, Marposs, and Blum. For inquiries or technical assistance, contact us at jcetech_info@jcetech.cn or visit jcetech.cn.